PosiTector 6000 - Coating Thickness Gauge - Metals

The PosiTector 6000 range are dry film thickness gauges used to measure coating thickness over metallic substrates. The Probe range offers Magnetic Induction measurement for use over ferrous metals and Eddy Current for non-ferrous metals.

$ 0.00 AUD

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GS9000 Multichannel GPR for 3D Utility Mapping and Structural Assessment

Overview | GX1 vs GX2 | SUE & Utilities | Structures & Pavements | Software & Outputs | Case Studies | Specifications | Support

Discuss Your Application

Collect high-density, georeferenced GPR data across wide areas and view the subsurface in 3D as you scan. Choose the GX2 array for SUE and utility mapping, or the GX1 array for structural, bridge and pavement investigations.

Book a GS9000 Demonstration

Best suited to:

  • Subsurface utility engineering
  • Utility locating and mapping
  • Civil and survey contractors
  • Road and corridor investigations
  • Void and subsurface anomaly surveys

Best suited to:

  • Bridge-deck investigations
  • Concrete cover and moisture mapping
  • Pavement and asphalt-layer assessment
  • Reinforcement mapping
  • Structural deterioration surveys

Recommended array: GX2

Recommended array: GX1

Why use the GS9000 instead of a conventional single-channel GPR?

Cover more ground

Collect multiple parallel profiles in one pass instead of uilding a grid line by line.

See results during acquisition

View georeferenced radargrams and time-slice information in the field rather than waiting until the data is returned to the office.

Produce repeatable mapped data

Combine wheel-positioned GPR data with GNSS, project coordinates and survey linework.

Use one platform for two very different applications

Exchange GX1 and GX2 arrays without purchasing two complete cart platforms.

High-density 3D GPR mapping for SUE and utility investigations

The GX2 transforms the GS9000 into a high-density subsurface utility mapping system. Its 11-channel, low-frequency GPR array captures an 83 cm-wide swath in each pass, helping operators detect and map buried pipes, ducts, cables, voids and other subsurface features. Live georeferenced data lets SUE teams review coverage on site and produce accurate CAD, GIS and project-coordinate deliverables.

  • Utility corridor mapping
  • Detection of pipes, ducts and cables
  • Mapping non-conductive services that may not respond to electromagnetic locating
  • Congested service investigations
  • Road-crossing and easement surveys
  • Potential void and cavity investigation
  • Pre-excavation and design-stage surveys
  • Utility mapping to project or local coordinates

The SUE field workflow

1. Plan the survey

Load satellite imagery, CAD information, project coordinates or survey control.

2. Collect dense multichannel data

Survey an approximately 0.82 m-wide swath with 11 channels in each pass.

3. Review data live

Examine radargrams, georeferenced time slices and marked features while still on site.

4. Interpret and digitise

Add points, linework, tags, photographs and field observations.

5. Process and deliver

Merge survey areas, apply processing and export mapped information for the customer’s CAD, GIS or reporting workflow.

SUE Outputs and Deliverables

  • Georeferenced time-slice maps
  • Radar profiles
  • Utility alignments and interpreted linework
  • Depth estimates
  • Survey trajectory
  • Points of interest
  • Field photographs and annotations
  • CAD, SHP and KML outputs
  • SEG-Y raw-data export
  • Project-coordinate and local-grid outputs
  • PDF or shareable project reports

View the images below to see these in action.

Superline and B Scan from App
Freepath and b-scan from app
Geolocated tag on freepath in app
Freepath shown In GPR Insights without Hilbert Transformation
Geotagged linework added to a found sewer
3D view with a cutout showing the sewer
3d Sewer line with GPR data removed

Coating thickness is an important variable that plays a role in product quality, process control, and cost control. Thickness is the most important measurement and aspect in coating applications and inspections. Measurement of film thickness can be done with many different instruments, with a magnetic and/or DFT or paint thickness gauge suitable for use over metals, ferrous or non-ferrous. Understanding the equipment that is available for film thickness measurement and how to use it is useful to every coating operation.

The issues that determine what method is best for a given coating measurement include the type of coating, the substrate of material, the thickness range of the coating, the size and shape of the part.

The PosiTector 6000 offers users the best technology in the world with which to measure coating thicknesses such as paint, powder coat or epoxy over metallic substrates. There are many different of options with regards to probe specification, data treatment and complimentary technologies. Most importantly, there are probes that suit for different type of materials, that are ferrous, non-ferrous and combination of both.

Theory

Two predominant technologies are used for coating thickness measurements on metal substrates, the measurement is unaffected by most coating type, so paints, waterproofing membranes or other coating systems will not interfere, only other metals. The choice of technology depends on the nature of the substrate, ferrous or non-ferrous.

Magnetic Induction

Used for ferrous substrates; magnetic induction instruments use a permanent magnet as the source of the magnetic field. A Hall effect generator or magneto resistor is used to sense the magnetic flux density at a pole of the magnet.

Electromagnetic induction instruments use an alternating magnetic field. A soft, ferromagnetic rod wound with a coil of fine wire is used to produce a magnetic field. A second coil of wire is used to detect changes in magnetic flux. These electronic instruments measure the change in magnetic flux density at the surface of a magnetic probe as it nears a steel surface. The magnitude of the flux density at the probe surface is directly related to the distance from the steel substrate. By measuring flux density the coating thickness can be determined.

Eddy Current

Eddy current techniques are used to measure the thickness of non-conductive coatings on non-ferrous metal substrates in a non-destructive way. A coil of fine wire conducting a high frequency alternating current (above 1 MHz) is used to set up an alternating magnetic field at the surface of the instrument's probe. When the probe is brought near a conductive surface, the alternating magnetic field will set up eddy currents on the surface. The substrate characteristics and the distance of the probe from the substrate (the coating thickness) affect the magnitude of the eddy currents. The eddy currents create their own opposing electromagnetic field that can be sensed by the exciting coil or by a second, adjacent coil.

How to select your gauge

Choose your substrate:

  • Ferrous (steel or iron)
  • Non Ferrous (copper, aluminium, etc)
  • Ferrous and Non-Ferrous (gauge automatically detects substrate)

Choose your probe/body type:

  • Cabled Probe
  • Integral Probe

Choose your probe specifications.

Choose your required features, i.e. Standard or Advanced

Standard Gauge Features

Includes ALL features as shown on below plus...

  • Colour LCD display with transflective technology enhances sunlight readability
  • Storage of 250 readings—stored readings can be viewed or downloaded

Simple
  • Ready to measure- no calibration adjustment required for most applications
  • Fast measurement - 60 readings per minute
  • One hand menu navigation
  • Flashing display - ideal in noisy environment
  • RESET feature instantly restores factory settings

Durable
  • Solvent, acid, oil, water and dust resistant-meets or exceeds IP5X
  • Wear resistant probe tip
  • Scratch/solvent resistant display suitable for harsh environments
  • Shock-absorbing, protective rubber holster with belt clip
  • Two-year warranty

Accurate
  • Calibration Certificate showing traceability to NIST or PTB included
  • Built in temperature compensation ensures measurement accuracy
  • Hi-RES mode increases display resolution for use on applications that require greater precision
  • Conforms to national and international standard including ISO and ASTM

Versatile
  • PosiTector body universally accepts all PosiTector 6000, 200, RTR, SPG, DPM and UTG probes easily converting from a coating thickness gage to a surface profile gage, dew point meter or ultrasonic wall thickness gauge
  • Multiple calibration adjustment options including 1 point, 2 point, known thickness, average zero
  • Selectable display languages
  • Hi Contrast backlit display for bright or dark environments
  • Flip Display enables right-side-up viewing
  • Extended cables available (up to 75 m) for remote measuring
  • Uses alkaline or rechargeable batteries (built-in charger)

Powerful
  • Continually displays/updates average, standard deviation, min/max thickness and number of readings while measuring
  • Screen Capture - save screen images for record keeping and review
  • HiLo alarm audibly and visibly alerts when measurements exceed user-specified limits
  • FAST mode - faster measurement speed for quick inspection
  • USB port for fast, simple connection to a PC and to supply continuous power. USB cable included
  • PosiSoft USB Drive - stored readings and graphs can be accessed using universal PC/Mac web browsers or file explorers. No software required
  • Every stored measurement is date and time stamped
  • Software updates via internet keep your gage current
  • Connects to PosiSoft.net

Additional features on Advanced gauge models

  • Hi Contrast reversible color LCD
  • Storage of 100,000 readings in up to 1,000 batches and sub-batches
  • Onscreen help, real time graphing, picture prompting and more
  • Batch annotation—add notes and change batch names with onscreen
  • QWERTY keyboard
  • Wi-Fi technology wirelessly synchronizes with PosiSoft.net, downloads software updates and connects with mobile devices for expanded functionality
  • Data transfer via USB to a PC or via Wireless Technology to a PC or printer
  • Scan mode—take continuous readings without lifting the probe
  • Multiple stored calibration adjustments for measuring on a variety of substrate conditions
  • SSPC-PA2 feature determines if film thickness over a large area conforms to user-specified min/max levels
  • PSPC 90/10 feature determines if a coating system complies with an IMO performance standard for protective coatings

Systems Includes:

All gauges come complete with:

  • Precision Plastic Shim(s)
  • Rubber Holster and Belt Clip
  • 3 x AAA Batteries
  • Instructions
  • Wrist Strap (built in style only)
  • Nylon carry case with shoulder strap
  • Calibration Certificate (Traceable to NIST or PTB)
  • 2 year Warranty

All PosiTector gauges include:

  • PosiSoft Software
  • USB Cable

PosiSoft Data Solution:

USB Drive

Connect your gauge to most computers with the supplied USB cables to access and print stored readings. No software required.

PosiSoft.net

This is a web based application offering centralised management of PosiTector data. Access you data anywhere.

PosiSoft Software

Newly updated software for your desktop.  Available as a free download.

PosiSoft Mobile

Access readings, graphs, capture photos and update annotations using WiFi enabled devices. (Advanced Models Only)

Other Probes Compatible with Body

The PosiTector Gauge body is compatible with a full array of other PosiTector Probes. The same body can be used with all of the following gauges. From Surface Profile Gauges to Ultrasonic Thickness Gauges and more.

PosiTector SmartLink
  • Wirelessly connect PosiTector 6000 probes to your smart device
  • Turns your mobile phone or tablet into a virtual PosiTector gauge

Why the GS9000 matters for SUE businesses

  • Increase area covered per field day
  • Reduce the number of manually positioned survey lines
  • Improve coverage in congested corridors
  • Review coverage before leaving site
  • Produce higher-value mapped deliverables
  • Combine GPR and GNSS in one workflow
  • Retain raw data for later reinterpretation
  • Expand from locating into mapping and subsurface modelling

Book a SUE Workflow Demonstration

High-resolution multichannel GPR for structures, bridges and pavements

The GX1 transforms the GS9000 into a high-resolution structural assessment system for concrete slabs, bridge decks and pavements. Its dense, dual-polarisation array captures detailed 3D data across wide areas, supporting reinforcement and cover mapping, moisture and deterioration assessment, and analysis of asphalt and pavement layers. Live visualisation helps confirm survey coverage on site, while post-processing tools produce clear, report-ready condition maps.

  • Bridge-deck reinforcement and condition mapping
  • Concrete-cover mapping
  • Reinforcement layout and spacing
  • Moisture-related and deterioration mapping
  • Asphalt and pavement-layer thickness
  • Road and runway investigations
  • Detection of embedded features
  • Large-area concrete-slab investigations
  • Comparative and repeat surveys

The structural assessment workflow

1. Define the inspection area

Import the structure, bridge, pavement or survey background.

2. Collect closely spaced profiles

Capture 35 longitudinal and 15 cross-polarised channels with dense spacing.

3. Review coverage in the field

Use live radargrams and time slices to confirm that the required area has been captured.

4. Process the dataset

Apply velocity, gain, background removal, migration, filtering and topographic correction as appropriate.

5. Generate diagnostic maps

Create depth slices, reinforcement maps, layer information or application-specific condition maps.

6. Integrate with the engineering assessment

Export figures, mapped anomalies and raw data for inclusion in the engineer’s final interpretation and report.

Structural outputs and engineering value

Field information

  • Live radargrams
  • Coverage map
  • Time-slice preview
  • Field annotations

Processed Diagnostic Information

  • 2D and 3D views
  • Depth slices
  • Reinforcement patterns
  • Cover trends
  • Layer-thickness information
  • Comparative amplitude or condition maps

Engineering deliverables

  • Georeferenced maps
  • Marked investigation areas
  • Selected radar profiles
  • Exported images and datasets
  • CAD/GIS overlays
  • Report-ready figures

View some of these features at work below, and our case study if you'd like to see more of what the GS9000 can do.

When to use the GS9000 rather than a handheld GPR

Use a handheld or single-channel GPR when…

Use the GS9000 when…

  • The inspection area is small
  • You need local marking before drilling
  • Rapid spot checks are sufficient
  • Manoeuvrability is the main priority
  • The output is primarily site marking
  • Large areas must be covered
  • A completely mapped dataset is required
  • Large datasets are required
  • Productivity and spatial continuity are priorities
  • The output must support reporting or engineering interpretation

Book a Structural Assessment Demonstration

One GS9000 platform

  • Onboard instantaneously mapped results
  • Interchangeable array modules
  • Foldable carbon-fibre cart
  • Rear-wheel encoders
  • Hot-swappable power banks
  • Wireless iPad operation
  • IP65 protection
  • Integrated GNSS
  • Approximately 1–5 cm real-time GNSS accuracy where suitable corrections and conditions are available
  • Free-path and structured survey methodologies

Field software, post-processing and Workspace

Field App

Workspace

GPR Insights post-processing

  • Live radargrams and time slices
  • Satellite, GNSS and CAD overlays
  • Tags, photographs, voice markers and linework
  • Field calibration and processing
  • Immediate review of survey coverage
  • Synchronise projects
  • Store and share data
  • Collaborate remotely
  • Run connected GNSS and conversion services
  • Share projects through a URL
  • Merge multiple field projects
  • Advanced 2D and 3D visualisation
  • Filtering and migration
  • Topographic correction
  • Application-specific mapping tools

Configurations and what is included

GS9000 cart with:

  • GX1 and/or GX2 array option
  • MA8000 GNSS receiver and correction options
  • Latest version of GS App with live updates
  • Advanced GPR Insights processing software access
  • Cloud storage on Workspace
  • Batteries and chargers
  • Training
  • Commissioning
  • Kit with all required cables and tools

Why purchase from PCTE

  • Australian and New Zealand application advice
  • Local demonstrations
  • Configuration selection
  • On-site commissioning
  • Operator training
  • Data interpretation and workflow training
  • Local technical support
  • Service and repair coordination
  • Assistance with GNSS, coordinate systems and deliverables
  • Access to related GPR and structural NDT equipment

Our most popular integral and cabled models 90° Regular Probe for Tight Spots Ideal for duplex coating systems Ideal for hot and rugged applications Ideal for anodized aluminum Microprobes - Our smallest probes for small parts or hard-to-reach areas
Ferrous Standard F1 FS1 FRS1 FXS1 F0S1 F45S1 F90S1 F90ES1
Advanced F3 FS3 FRS3 FXS3 F0S3 F45D3 F90S3 F90ES3
Non-Ferrous Standard N1 NS1 NRS1 NAS1 N0S1 N45S1 N90S1
Advanced N3 NS3 NRS3 NAS3 N0S3 N45S3 N90S3
Combination Standard FN1 FNS1 FNRS1 FNDS1
Advanced FN3 FNS3 FNRS3 FNDS3
Range 0 - 60 mils
0 - 1500 µm
0 - 80 mils
0 - 2000 µm
Ferrous: 0 - 45 mils and 0 - 1150 µm
Non-Ferrous: 0 - 25 mils and 0 - 625 µm
Accuracy ±(0.05 mil + 1%) 0 - 2 mils
±(0.1 mil + 1%) > 2 mils

±(1 µm + 1%) 0 - 50 µm
±(2 µm + 1%) > 50 µm
±(0.02 mil + 1%) 0 - 4 mils
±(0.1 mil + 3%) > 4 mils

±(0.5 µm + 1%) 0 - 100 µm
±(2 µm + 3%) > 100 µm
Matching DeFelsko Calibration Standards STDS1
STDA1
STDS4 STDS2
STDA2

Integral and Cabled Probes for thick protective coatings; epoxy, rubber, intumescent fireproofing and more
Ferrous Standard FT1 FTS1 FTRS1 FHXS1 FKS1 FJS1 FLS1
Advanced FT3 FTS3 FTRS3 FHXS3 FKS3 FJS3 FLS3
Non-Ferrous Standard NKS1
Advanced NKS3
Combination Standard FNTS1 FNGS1
Advanced FNTS3 FNGS3
Range 0 - 250 mils
0 - 6 mm
0 - 400 mils
0 - 10,000 µm
0 - 500 mils
0 - 13 mm
0 - 1.0 in
0 - 25 mm
0 - 1.5 in
0 - 38 mm
0 - 2.5 in
0 - 63.5 mm
Accuracy ±(0.5 mil + 1%) 0 - 100 mils
±(0.5 mil + 3%) > 100 mils

±(0.01 mm + 1%) 0 - 2.5 mm
±(0.01 mm + 3%) > 2.5 mm
±(0.1 mil + 3%)

±(2 µm + 3%)
±(1 mil + 3%)

±(0.02 mm + 3%)
±(0.01 in + 3%)

±(0.2 mm + 3%)
Matching DeFelsko Calibration Standards STDP1 STDP7 STDP5 STDP2 STDP8
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