PosiTest HHD - High Voltage Holiday Detector

DeFelsko’s PosiTest HHD is a pulsed DC, HV Holiday Detector, it is used to locate holidays, pinholes and discontinuity over coatings.

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Categories:

GS9000 Multichannel GPR for 3D Utility Mapping and Structural Assessment

Overview | GX1 vs GX2 | SUE & Utilities | Structures & Pavements | Software & Outputs | Case Studies | Specifications | Support

Discuss Your Application

Collect high-density, georeferenced GPR data across wide areas and view the subsurface in 3D as you scan. Choose the GX2 array for SUE and utility mapping, or the GX1 array for structural, bridge and pavement investigations.

Book a GS9000 Demonstration

Best suited to:

  • Subsurface utility engineering
  • Utility locating and mapping
  • Civil and survey contractors
  • Road and corridor investigations
  • Void and subsurface anomaly surveys

Best suited to:

  • Bridge-deck investigations
  • Concrete cover and moisture mapping
  • Pavement and asphalt-layer assessment
  • Reinforcement mapping
  • Structural deterioration surveys

Recommended array: GX2

Recommended array: GX1

Why use the GS9000 instead of a conventional single-channel GPR?

Cover more ground

Collect multiple parallel profiles in one pass instead of uilding a grid line by line.

See results during acquisition

View georeferenced radargrams and time-slice information in the field rather than waiting until the data is returned to the office.

Produce repeatable mapped data

Combine wheel-positioned GPR data with GNSS, project coordinates and survey linework.

Use one platform for two very different applications

Exchange GX1 and GX2 arrays without purchasing two complete cart platforms.

High-density 3D GPR mapping for SUE and utility investigations

The GX2 transforms the GS9000 into a high-density subsurface utility mapping system. Its 11-channel, low-frequency GPR array captures an 83 cm-wide swath in each pass, helping operators detect and map buried pipes, ducts, cables, voids and other subsurface features. Live georeferenced data lets SUE teams review coverage on site and produce accurate CAD, GIS and project-coordinate deliverables.

  • Utility corridor mapping
  • Detection of pipes, ducts and cables
  • Mapping non-conductive services that may not respond to electromagnetic locating
  • Congested service investigations
  • Road-crossing and easement surveys
  • Potential void and cavity investigation
  • Pre-excavation and design-stage surveys
  • Utility mapping to project or local coordinates

The SUE field workflow

1. Plan the survey

Load satellite imagery, CAD information, project coordinates or survey control.

2. Collect dense multichannel data

Survey an approximately 0.82 m-wide swath with 11 channels in each pass.

3. Review data live

Examine radargrams, georeferenced time slices and marked features while still on site.

4. Interpret and digitise

Add points, linework, tags, photographs and field observations.

5. Process and deliver

Merge survey areas, apply processing and export mapped information for the customer’s CAD, GIS or reporting workflow.

SUE Outputs and Deliverables

  • User adjustable voltage range from 0.5 – 35 kV
  • Removable Smart lithium-ion battery provides power for up to 40 hours of continuous measurement
  • Shock proof/creep proof — internally sealed to minimize creep distance to high voltage components. Designed in accordance with IEC 61010-1.
  • Regulated pulse DC voltage output ±5% voltage accuracy
  • 7.6 m (25') ground (earth) cable with locking connector and spring clamp
  • Built-in certified voltmeter (crest meter, jeep meter) displays and regulates the voltage at the electrode
  • Long Form Certificate of Calibration included with each instrument
Specifications PosiTest HHD Kit PosiTest HHD Basic Kit PosiTest HHD C Kit
DC Output Pulsed Continuous
Output Voltage Range 0.5 — 35 kV 0.5 — 30 kV
Output Voltage Adjustment 0.5 kV — 1 kV: 10 Volt Steps
> 1 kV: 100 Volt Steps
Output Accuracy ±5%
Pulse Duration 10 µs -
Pulse Repetition Rate 30 Hz
Operating Temperature -20° to 60°C (-4° to 140°F)
Case Pelican Storm extreme duty waterproof case Heavy duty hard-shell case
Included Electrode Rod 50 cm (20") 13 cm (5") -
Shoulder Strap Included Optional -
Battery Size 72 Wh Li-ion 36 Wh Li-ion 4 Li-ion 18650 Batteries
Typical Battery Life Ø 12" 40 hrs. 16 hrs.
Ø 40" 30 hrs. 12 hrs.
Unit Weight 1.6 kg (3.6 lbs.) 1.5 kg (3.3 lbs.) 0.74 kg (1.63 lbs.)
Unit Dimensions 64 cm x 6.4 cm x 13 cm
(25" x 2.5" x 5")
33 cm x 10.8 cm x 8 cm
(13" x 4.25" x 3.1")
Case Dimensions 101 x 46 x 18 cm
(40" x 18" x 7")
104 x 39 x 14 cm
(41" x 15.5" x 6")
46 x 33 x 18 cm
(18" x 13" x 7")
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Coating failures often begin with minor flaws, a Holiday Detector is able to locate flaws that cannot be seen by eye, including thin and missing coating.

Pulsed DC models are suitable for use over low conductivity, dirty or damp surfaces, even concrete.

The PosiTest HHD is flexible, with an included standard fan brush electrode. Also available are optional flat wire electrodes, conductive rubber flat and rolling spring to surround columns and pipes.

Adaptors are available for all common brands of electrode, and the unit can be converted into a wand configuration if voltages required are <15 kV

Conforms to AS 3894.1 and international standards.

Features

  • Detects holidays, pinholes and other discontinuities using pulsed DC
  • Strobe light and loud audible alarm when a holiday is detected.
  • Voltage calculator feature — choose one of 11 international standards, and input the coating thickness to automatically calculate the required test voltage
  • Easy-to-use with bright, multicolour LCD
  • Press and hold Safety Trigger helps prevent accidental high voltage generation
  • Two year warranty

Theory

A holiday detector is a non-destructive instrument for detecting discontinuities in a coating system including holidays, pinholes, and cracks. Other names include porosity detector, continuity tester, and holiday tester.

A high-voltage holiday test is performed by moving a charged electrode over the coated surface. When a holiday is encountered, current flows from the electrode into the substrate. The current returns to the detector through the ground (earth) wire, completing the circuit and triggering audible and visible alarms. An integrated peak reading voltmeter measures and displays the output voltages on the display while in use.

There are two types of pinhole detectors: low voltage (wet sponge) and high voltage (spark tester). Low voltage detectors, like the PosiTest LPD, are typically used on coating systems less than 500 µm (20 mils) thick. High voltage spark testers, like the PosiTest HHD operate at voltages up to 35,000V and are typically used on coatings more than 500 µm (20 mils) thick.

Test Kit and Accessories

The HHD kit is supplied in a complete kit with:

  • PosiTest HHD, 7.6 m (25') ground (earth) cable with ground clip
  • Li-ion battery pack with built-in charge state indicator
  • Smart charger with universal AC voltage input
  • Stainless steel fan brush, 50 cm (20" ) extension rod with thumb screw
  • Shoulder strap, Instruction Manual, Durable Pelican Storm case
  • Long Form Certificate of Calibration traceable to NIST
  • Two year warranty

A range of accessories are available for the HHD, including adaptors for electrodes, extension rods and handheld wand tools:

Electrodes
  • Rolling Spring steel pipe electrodes — assorted sizes available: 10 to 60 cm (4 – 24”) Rolling springs include two pre-installed spring couplers
  • Flat Wire Brush stainless steel — assorted sizes available: 5 to 120 cm (2 – 48”)
  • Replacement Fan Brush stainless steel — 5 cm (2”)
  • Conductive Rubber Paddle 10 cm (4”) handheld paddle

HHD Verifier

The PosiTest HHD Verifier is a calibrated voltmeter (crest meter, jeep meter) ideal for verifying the operating voltage of both Pulse and Continuous DC holiday detectors in the range from 500 to 35,000 Volts.

Ideal for field/laboratory verification of the PosiTest HHD High voltage Holiday Detector

Accessories
  • Handheld Wand with 1.5 m insulated cable converts the detector to a wand-type instrument (not for voltages >15 kV)
  • Extension Rods choose between 13 cm (5”) and 50 cm (20”) rods
  • Spring Connectors connect the PosiTest HHD to DeFelsko or SPY rolling spring
  • electrodes.
  • Spring Couplers thread onto rolling springs and attach to the Spring Connector
  • HHD Adaptors connect to spring and brush electrodes from other manufacturers — choose between PCWI and T&R adaptors (adaptor not required for SPY electrodes)

Why the GS9000 matters for SUE businesses

  • Increase area covered per field day
  • Reduce the number of manually positioned survey lines
  • Improve coverage in congested corridors
  • Review coverage before leaving site
  • Produce higher-value mapped deliverables
  • Combine GPR and GNSS in one workflow
  • Retain raw data for later reinterpretation
  • Expand from locating into mapping and subsurface modelling

Book a SUE Workflow Demonstration

High-resolution multichannel GPR for structures, bridges and pavements

The GX1 transforms the GS9000 into a high-resolution structural assessment system for concrete slabs, bridge decks and pavements. Its dense, dual-polarisation array captures detailed 3D data across wide areas, supporting reinforcement and cover mapping, moisture and deterioration assessment, and analysis of asphalt and pavement layers. Live visualisation helps confirm survey coverage on site, while post-processing tools produce clear, report-ready condition maps.

  • Bridge-deck reinforcement and condition mapping
  • Concrete-cover mapping
  • Reinforcement layout and spacing
  • Moisture-related and deterioration mapping
  • Asphalt and pavement-layer thickness
  • Road and runway investigations
  • Detection of embedded features
  • Large-area concrete-slab investigations
  • Comparative and repeat surveys

The structural assessment workflow

1. Define the inspection area

Import the structure, bridge, pavement or survey background.

2. Collect closely spaced profiles

Capture 35 longitudinal and 15 cross-polarised channels with dense spacing.

3. Review coverage in the field

Use live radargrams and time slices to confirm that the required area has been captured.

4. Process the dataset

Apply velocity, gain, background removal, migration, filtering and topographic correction as appropriate.

5. Generate diagnostic maps

Create depth slices, reinforcement maps, layer information or application-specific condition maps.

6. Integrate with the engineering assessment

Export figures, mapped anomalies and raw data for inclusion in the engineer’s final interpretation and report.

Structural outputs and engineering value

Field information

Processed Diagnostic Information

Engineering deliverables

When to use the GS9000 rather than a handheld GPR

Use a handheld or single-channel GPR when…

Use the GS9000 when…

  • The inspection area is small
  • You need local marking before drilling
  • Rapid spot checks are sufficient
  • Manoeuvrability is the main priority
  • The output is primarily site marking
  • Large areas must be covered
  • A completely mapped dataset is required
  • Large datasets are required
  • Productivity and spatial continuity are priorities
  • The output must support reporting or engineering interpretation

Book a Structural Assessment Demonstration

One GS9000 platform

  • Onboard instantaneously mapped results
  • Interchangeable array modules
  • Foldable carbon-fibre cart
  • Rear-wheel encoders
  • Hot-swappable power banks
  • Wireless iPad operation
  • IP65 protection
  • Integrated GNSS
  • Approximately 1–5 cm real-time GNSS accuracy where suitable corrections and conditions are available
  • Free-path and structured survey methodologies

Field software, post-processing and Workspace

Field App

Workspace

GPR Insights post-processing

  • Live radargrams and time slices
  • Satellite, GNSS and CAD overlays
  • Tags, photographs, voice markers and linework
  • Field calibration and processing
  • Immediate review of survey coverage
  • Synchronise projects
  • Store and share data
  • Collaborate remotely
  • Run connected GNSS and conversion services
  • Share projects through a URL
  • Merge multiple field projects
  • Advanced 2D and 3D visualisation
  • Filtering and migration
  • Topographic correction
  • Application-specific mapping tools

Configurations and what is included

GS9000 cart with:

  • GX1 and/or GX2 array option
  • MA8000 GNSS receiver and correction options
  • Latest version of GS App with live updates
  • Advanced GPR Insights processing software access
  • Cloud storage on Workspace
  • Batteries and chargers
  • Training
  • Commissioning
  • Kit with all required cables and tools

Why purchase from PCTE

  • Australian and New Zealand application advice
  • Local demonstrations
  • Configuration selection
  • On-site commissioning
  • Operator training
  • Data interpretation and workflow training
  • Local technical support
  • Service and repair coordination
  • Assistance with GNSS, coordinate systems and deliverables
  • Access to related GPR and structural NDT equipment

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